E53 2004 Diesel... Saggy on 1 Rear Corner INSTANT FIX
Posted: Mon Mar 23, 2015 5:23 pm
Gents / Ladies...and those some where in the middle...
A month or so ago, my Facelift would OCCASIONALLY sag on one corner over night... maybe twice every month...
This hints at a mechanical leak at the control valve block, NOT a leaky joint or air bag or reservoir ...
... because any of these would leak every single day... as opposed to every other week.
I raised the issue here, and by good fortune ended up with a work contract at one of the companies that make/used to make the valve blocks that control the corner levelling for these vehicles....
Whether there is a refurb' kit for the valveblocks I'm unsure - but couldn't find one, only a refurb kit for the main pump..
Now, understanding that this system will have thousands of litres of air pumped thru it over a 100k miles most likely... so is it any wonder that the seals in the valve block may get a tad' dry ??
So, after a good natter with some of the development engineers here at work, I procured a 2cc/ml syringe with a 1inch blunt needle tip full of the specific Silicone Oil that the manufacturers lube these O-Ring seals at point of manufacture.
So, I emptied my boot space,
removed the spare tyre,
Disconnected the battery ++/Red cable,
dismantled the air pump unit to reveal the pump module incl its pipes, wires & other junk as one lump...
Then, One output pipe at a time (Blue & Red) let out some air on each side of the vehicle causing a 3inch sag each side.....
Then, undid the input pipe from the pump.... squirted the 2cc/ml of Silicone oil into the input.... reconnected the inlet pressure pipe...
Reconnected the battery & the pump kicked in immediately.....
A month later, and the vehicle level has not sagged a single mm since
The company that make millions of O-Rings a month is Superior Seals... easy to find on the Net...
However 500cc of this Silicone Seal Oil is approx. £195 + vat + freight...
Noting the Silicone Oil for these seals is very specific in its ingredients so as not to corrode other materials in the vehicle, ie pressure sensor electronics, the seals them selves, aluminium parts, the air bags, None Hydroscopic etc... (you cannot squirt any old crud into this air system- Take Note)
I will try to find a cheaper source of this goo with the correct inhibitors if any of our members are interested....
Silicone + correct syringe (with safe BLUNT tips/needles) ...AT COST + £2 to post... I'm guessing approx. £7 all incl.... interested ?
Personally the options of .........£200 new, or £85 for a second hand valve block that could fail soon,
or £7 spent on some goo & 15 minutes tinkering seems a better option to me.....
Penny for your thoughts...
A month or so ago, my Facelift would OCCASIONALLY sag on one corner over night... maybe twice every month...
This hints at a mechanical leak at the control valve block, NOT a leaky joint or air bag or reservoir ...
... because any of these would leak every single day... as opposed to every other week.
I raised the issue here, and by good fortune ended up with a work contract at one of the companies that make/used to make the valve blocks that control the corner levelling for these vehicles....
Whether there is a refurb' kit for the valveblocks I'm unsure - but couldn't find one, only a refurb kit for the main pump..
Now, understanding that this system will have thousands of litres of air pumped thru it over a 100k miles most likely... so is it any wonder that the seals in the valve block may get a tad' dry ??
So, after a good natter with some of the development engineers here at work, I procured a 2cc/ml syringe with a 1inch blunt needle tip full of the specific Silicone Oil that the manufacturers lube these O-Ring seals at point of manufacture.
So, I emptied my boot space,
removed the spare tyre,
Disconnected the battery ++/Red cable,
dismantled the air pump unit to reveal the pump module incl its pipes, wires & other junk as one lump...
Then, One output pipe at a time (Blue & Red) let out some air on each side of the vehicle causing a 3inch sag each side.....
Then, undid the input pipe from the pump.... squirted the 2cc/ml of Silicone oil into the input.... reconnected the inlet pressure pipe...
Reconnected the battery & the pump kicked in immediately.....
A month later, and the vehicle level has not sagged a single mm since
The company that make millions of O-Rings a month is Superior Seals... easy to find on the Net...
However 500cc of this Silicone Seal Oil is approx. £195 + vat + freight...
Noting the Silicone Oil for these seals is very specific in its ingredients so as not to corrode other materials in the vehicle, ie pressure sensor electronics, the seals them selves, aluminium parts, the air bags, None Hydroscopic etc... (you cannot squirt any old crud into this air system- Take Note)
I will try to find a cheaper source of this goo with the correct inhibitors if any of our members are interested....
Silicone + correct syringe (with safe BLUNT tips/needles) ...AT COST + £2 to post... I'm guessing approx. £7 all incl.... interested ?
Personally the options of .........£200 new, or £85 for a second hand valve block that could fail soon,
or £7 spent on some goo & 15 minutes tinkering seems a better option to me.....
Penny for your thoughts...