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E53 D-Sport 2005 - Rear Diff Failure
Posted: Fri Nov 29, 2024 8:15 pm
by Leslie
X5-D-Sport wrote: ↑Fri Nov 29, 2024 3:58 pm
Unfortunately i need 3.91 ratio..
This is 3.73
sorry I took the ad at face value which said it was for a 3.0d clearly it wasn't and the sticker is not visible
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unless its for a manual 3.0d
E53 D-Sport 2005 - Rear Diff Failure
Posted: Fri Nov 29, 2024 8:24 pm
by X5-D-Sport
Shame there are so many unecessary variants.
E53 D-Sport 2005 - Rear Diff Failure
Posted: Fri Nov 29, 2024 8:49 pm
by Leslie
Seems that seller probably bought that in good faith too only for it to be wrong
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given the value of e53s I can't seem many of those overpriced ones selling
E53 D-Sport 2005 - Rear Diff Failure
Posted: Fri Nov 29, 2024 8:57 pm
by Leslie
Looking on realoem a 2002 auto did use a 3.73 diff so seller was right ,its just theirs is a later one like yours, might be cheaper to fit a pair of diff with 3.73 lol but that's more work and no doubt there would be some other issues crop up
E53 D-Sport 2005 - Rear Diff Failure
Posted: Tue Dec 10, 2024 4:36 pm
by X5-D-Sport
turns out that -
there are TWO E53 diff case sizes.....
The 3.91 diffs are ALL big cases.
The part number variants ie ending 661 / 662 / 663 / 892... are all BIG case diff variants & all interchangeable.
The mess the old diff was in was shocking & every single bolt was a challenge.
Finally got the diff out of the vehicle, but unable to fit the replacement unit due to not having an oil Drain nut tool, & could not risk destroying the only available diff in Europe below £1300.
Now I'm having fun trying to pull the complete drive shafts
E53 D-Sport 2005 - Rear Diff Failure
Posted: Tue Dec 10, 2024 9:41 pm
by Leslie
Well done on trying a repair it would be a shame to scrap it , would like to see the mess inside the diff in a pic
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E53 D-Sport 2005 - Rear Diff Failure
Posted: Tue Dec 10, 2024 9:43 pm
by X5-D-Sport
The diff pics make for a giggle for sure.
E53 D-Sport 2005 - Rear Diff Failure
Posted: Tue Dec 10, 2024 9:48 pm
by X5-D-Sport
I am also trying to pull the drive shafts...
But the outer CV joint gets fouled up... and cannot get the intact shafts out...
E53 D-Sport 2005 - Rear Diff Failure
Posted: Wed Dec 11, 2024 11:02 am
by Leslie
I know when I tool the diff out of a subframe I got for my e70 which was already out of a car I just took the hubs and all off as a unit as the hub nut was rusted to hell with no flats on it to undo it , I left the camber bolts well alone as they looked very rusty and undid the other bolts ..Im not sure how similar the e53 is .
Have you have looked on youtube as there is bound to be something on driveshafts id have thought ?