X5Sport wrote: ↑Mon Apr 13, 2020 9:35 pm
As already said, the test cables were probably not rated for the 240A alternator output that these cars generate. It’s current that cooks cables, not voltage. If the test wires were thinner than the cable feeding the alternator, then that’s why they cooked! There’s a reason for the 12mm diameter power cable!
If the IBS says the battery is flat, then it will call maximum output from the alternator. These cars have serious electrical power draw due to the computers. My X6 draws over 60A doing nothing, hence the cars flattening their batteries in just 20 minutes with the ignition on and no engine.
Those of us (like me) who are electrical/electronics engineers know better than to stick a multimeter in circuit on a modern car unless it has a rating of 300A plus. We use current clamps that convert magnetic fields from the cable into a meter reading. No cooked wires or fritzed ammeters.
The alternator being hot 2 hours after use might be a clue, but if it’s running flat out charging the battery then it will be hot. Up to 240A is a lot of energy being generated and that means heat. Alternators are solid blocks of metal (iron and copper wire too, so they take a while to cool.
Do you know what voltages were being produced whilst the engine was running? You said 14V? Most E70s are fitted with AGM type batteries and charge at around 14.4V DC. The battery should show 12.8V fully charged and brand new - getting slightly lower with age or charge.
An Indy (especially a BMW one) should really have diagnostics kit too, so could read out the log. I know £118 sounds a lot, especially if they come back and say nothing shows up (we’ve all been there with modern cars, and it’s deeply frustrating), but it may be your only option at present. However, maybe there’s a Forum member close enough, even with Social Distancing, to help?
You said you don’t have Comfort Access, but do you have keyless ignition? Accidentally pressing the key buttons (such as in a pocket) will wake the car. I’ve noticed my 2-series doing it so the key it kept In an RFID wallet now. I’m just trying to eliminate all the simple options before money gets spent. It may be the alternator, but I’m just trying to think of anything else that could wake the car up. Bad door locks, bonnet catch, boot lid, anything plugged into a USB socket or 12V socket (those should power if with the car switched off), alarm system, ConnectedDrive (if used), non-standard kit plumbed into the electric somewhere?
I had a Road Angel connected to the glovebox USB port on the X6 and that caused an issue according to BMW. It was waking the car so I had to hard wire it into the 12V rather than use a USB cable.
Thank you for your concise informed information and opinion.
It starts to go beyond me and it's such a shame I can't get you to speak directly with the auto electrician (apparently 30 yrs of experience and heaps of great reviews on yell.com), I'm concerned I'll give misleading information back to you on what he did to confirm either way. All I know is he gave the battery and alternator clean bills of health on charging and voltages, this was also the opinion of an indy garage (not great auto electrical fixes) and 2 emergency breakdown guys.
Maybe the auto elec underestimated the the drawing power of the X5 thus why his had cables and a multimeter fry, which does surprise me with his years of experience!
100% no fob would have set the car to wake up, keys are always 30+ feet away in a room a fair distance from the car, keys were'nt in pocket, made sure of that afetr the first time battery going dead. Basically the auto electrician came to conclusion after testing all components available that only a draw on 0.08 was happening once he put the car to sleep. I'm not sure he was aware of "IBS" so that's why I'm now confused and cautious about going head first into a alternator change. AS mentioned, the battery drain seems to have disappeared since the positive was disconnected underneath the bonnet, so presume it would have narrowed it down somewhat....??
With regard the alternator, understand the heat explanation (although I could touch the engine block as that was luke warm but alternator almost too hot to touch), but can I also say there is a hell of a lot of blackening on the copper coils of the alternator if that makes sense, is that ever a tell tale sign of an issue? The alternator is obviously working fine when the cars in motion as mentioned......
IF you or anyone else knows of someone competent with BMW's around my area (Wilmslow, SK9), love to get a recommend or assistance, just bad timing with the social distancing and closing down of most garages at the moment!
Thanks again for all your input and yes if no joy by the end of this week I'll have to grimace and take it to Halliwell Jones local BMW main dealer.