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Rusty storage compartment

Discuss your latest mods or ideas, and anything to do with the BMW X5 (E53).
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Dessie
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Rusty storage compartment

Post by Dessie » Thu May 26, 2016 7:17 pm

Hi, I have just discovered the bottom of my drivers side storage compartment in the boot has rusted out completely!!!!!!

I can now see daylight and exhaust!!!!!!!!!!

Has anyone else had this problem?

Car is 54 E53.

Thanks
2004 3.0d Sport, Sterling Grey with 19" Gunmetal Grey wheels. Pano Roof and full colour coding.

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X5Sport
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Re: Rusty storage compartment

Post by X5Sport » Thu May 26, 2016 9:29 pm

Probably due to a leaking rear light cluster.....but never heard of one in that bad a state.  :o
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Dessie
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Re: Rusty storage compartment

Post by Dessie » Thu May 26, 2016 9:58 pm

Only noticed it when the exhaust heat shield came loose and I went under the car to see about re attaching it. I then I wondered what the blue thing was and I realised it the rubber gloves that I keep in case of punctures etc.
I little bit of gentle prodding with my finger and lo and behold I had no bottom left.

I have patched it up as best I can but disappointed would be an understatement.  >:(  :(
2004 3.0d Sport, Sterling Grey with 19" Gunmetal Grey wheels. Pano Roof and full colour coding.

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Re: Rusty storage compartment

Post by TheHerd » Thu May 26, 2016 11:55 pm

Have you worked out where it is leaking from? Confirmed water coming in through rear tail light cluster?

I noticed that area of my boot was rather damp the other day too and was wondering where the water is getting in, also suspected light cluster but can't confirm because ironically there hasn't been much rain recently.  :))

I'm about to install a subwoofer box in there so better get it sorted.
(SOLD) 2006 BMW E53 X5 3.0d MSport 20" OEM Rims
20mm Spacers | LED Interior Lights incl NPlate | HID kits | M-Tech Steering Wheel | LED Angel Eyes | 2016 Maps | Digital TV | Upgraded AMP | Engine Remap | LED Tails | LED Side Repeaters | Subwoofer |

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Dessie
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Re: Rusty storage compartment

Post by Dessie » Sat May 28, 2016 8:59 pm

Not sure where the water is getting in. I may have to try a hose on the back end. The bits and bobs that I had in there did not seem damp though. I half wondered if mud and crud was getting trapped between the exhaust heat shield and the bottom of the storage bin and rotting it out.

The car did come from Aberdeen where their roads are similar to the Bonneville Salt Flats.  :D
2004 3.0d Sport, Sterling Grey with 19" Gunmetal Grey wheels. Pano Roof and full colour coding.

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Re: Rusty storage compartment

Post by Scorpion8 » Tue Jun 21, 2016 8:37 pm

Hi, I discovered the exact same issue with my X5 a few weeks ago. The corrosion is definately caused by mud trapped between the heat shields and the mounting bolts attached to the well bases and corroding from outside inwards. A huge design error and I'm surprised it's not more well known.
I found out when jump leads etc were hanging out underneath!
All welded now and binned the heat shields so it can't happen again.

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Re: Rusty storage compartment

Post by mr angry » Wed Jun 22, 2016 4:31 pm

Just checked mine on the nearside and it is the same
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Re: Rusty storage compartment

Post by Le Mans » Wed Jun 22, 2016 6:33 pm

Just had a look at mine it's an 06 plate Le Mans and mine is the same >:(

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Re: Rusty storage compartment

Post by Scorpion8 » Wed Jun 22, 2016 6:56 pm

There will be many owners with well maintained X5's with bodywork in otherwise good condition who will likely find this issue at some point.
The access isn't too bad with bumper off although I didn't drop the exhausts but would do if I welded the same area again.
The passenger side is more tricky as its got the electronics packed in there and a mounting frame dividing it up so access is only from outside and not an area you want to have glowing metal and sparks.
It's a well hidden mud trap area that can't be seen or cleaned with the bumper and exhausts in position which allows the rust to do its damage well before being discovered. Glad I found it before the mot inspector next winter.

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